Samples & Mass Production

PRODUCTION

Sample and Mass Production Service

As an MTO (make-to-order) clothing manufacturer, we offer you a fully customised service. To make sure your designs result in exactly what you want and to show you our service and quality. We always make sample orders for you to check in person first.

After getting approval from you, we will start mass production for your 100% customised and original designs.

Want to know if the designs you have in mind come out perfect or not? Why don't you send us your designs? See how our experts can find the most cost-effective solution for your design.

Sample Production Service

Sample production is one of the most important steps in garment manufacturing. The sample reflects your technical packs and technical drawings. It helps you know what your designs look like before mass production without any unexpected dissatisfaction.

How do we work on samples?

Receive designs from you.

Make a paper pattern.

Print the paper pattern.

Put the paper pattern above the fabric.

Cut fabric based on the pattern.

Put fabric under the printing screen.

Screen printing a logo

Embroider the logo if needed.

overlock stitching.

Sew the cut fabric together.

Take pictures before shipping.

Pack and deliver it to you.

What do we need from you to make your sample?

For our better communication, please kindly choose one of the best ways for you from these 3 options.

Send a Tech Pack

Sending us your tech pack is the most efficient and convenient way to let us know your needs. Because a tech pack is a document containing all the detailed information about your clothing, including mock-ups, fabric, size, accessories, etc.

Send Sample

Sending us your sample clothing is the best way to help us with the fabric sourcing and size/fit/style selection and to let us know the quality you are looking for.

Send Picture

If you don’t have a tech pack yet, we also offer make-to-picture and make-to-drawing services. Sending us some pictures or even the draught of the style you are interested in will also work for us.

Still have some questions before placing a sample order?

We understand you might consider a lot before working with us. Have some questions about sample making and our service? Welcome to take a look at our FAQ page.

Mass Production Service

As a FPP (Full Production Package) clothing factory in Pakistan, our mission is to provide you with a full range of worry-free apparel production services that are safe, efficient, environmentally friendly, sustainable, and ethical.

What's our mass production process?

After receiving approval from you, we will start mass production. During mass production, there are five main steps.

First and foremost, after getting the fabric rolls from the fabric supplier, we will release and check them carefully, metre by metre. And then we will send the quality fabrics for pre-shrinkage treatment to minimise the shrinking problem. Unshrunk treated fabrics sometimes shrink as much as 8–10%, while treated fabrics shrink normally between 1–3%.

When getting the paper pattern from the designer, our members of the cutting team need to lay the fabric on the cutting bed and then put the paper pattern on the surface of the fabric.

Fabric pre-shrinks and checks quality.

Size grading and paper patterns

Print the paper pattern.

Fabrics laying.

The next step is cutting the fabric alone to the patterns’ outline by using a cutting machine with a straight and sharp knife. It is the most crucial action. Once it is cut, there is no going back. Personally, I think it is the most interesting and exciting step in clothing manufacturing.

After the cutting process, we will get some "fabric piles," as shown in the picture. Each "fabric pile" normally means different parts of the clothing, called cutted fabric. A garment usually consists of a few to a dozen different cut pieces.

So another important thing our cutting worker needs to do is wrap each "pile" with fabric tape and mark down the information of each "pile" on a small label. Only in this way will our sewing team not make a mistake among different cut pieces and different sizes.

Instead of printing or embroidering on a finished garment as you expected. We will add logos and graphics to cut fabric pieces. This allows us to have maximum control over the position of the print and embroidery. Make sure that every logo on every cut piece is not skewed. On the other hand, in the process of printing or embroidering, there are always some defective pieces. It is much easier to re-cut a piece than to recreate a garment.

Fabric cutting. 

Fabric wrapping. 

Fabric marking. 

Printing or embroidery.

Sewing is one of the most familiar to everyone. But did you know? Actually, a piece of clothing is not exactly completed by one worker. Each worker has his or her own area of expertise. Some workers are good at overlocking, while others are good at binding. Usually, each of them is responsible for only one part of the clothing. For example, after finishing sewing the collar of the shirt to the shirt body, the worker will pass it on to the next one to sew the sleeves only.

Standardised processes maximise the strengths of each individual. Save costs, save time, and save money.

After sewing, we now have the finished garment. The next step is checking quality one by one. Our QC team needs to ensure the correct assembly of the garment without any manufacturing flaws. This process includes checking sizes, sewing quality (skipping stitches, needle distance, etc.), printing and embroidery quality, and clothing cleaning without stains.

When quality inspections are finished, we almost get the clothes. From the finished garment to a perfect garment These are two important steps: cut extra threads and iron. Cutting all the excess threads gives the clothes a clean and neat look. And professional ironing can take the clothing to a higher level.

Sewing 

Quality checking. 

Size checking. 

Cut the extra thread.

This is the final step of garment manufacturing; we fold, add your custom hang tag, and package garments based on your requirements. We pack each piece of clothing into protective plastic bags, which are then placed in a carton to be ready to ship to your address.